The conveyor belt is one of the most critical components of a material handling system. It allows for the smooth and efficient movement of items from one place to another. The conveyor belt is designed to allow for unrestricted movement of products that are placed on it while at the same time providing support to those products as they move along the system.
How Conveyor Belts Work
Conveyor belts consist of two parts — the frame and the belt. The frame is made up of beams that run parallel to the direction of the belt. The belt is what carries the material along with the frame. This system aims to move material from one point to another while keeping it contained within a controlled area.
Conveyors are often found in warehouses, factories and distribution centers, where they help maintain order by allowing workers to sort and move materials efficiently. A Conveyor belt is made up of several parts, including:
Frame: This holds the belt together and transfers force from one side of the belt to another. It needs to be strong enough to withstand thousands of pounds of pressure.
Tread: This is a thin layer of rubber with grooves around it to grip the frame. These are critical in ensuring the belt doesn’t slip or slide out of place when transporting heavy products like coal or gravel.
Core: This is what holds everything together and makes sure none of the other parts break off during transportation.
What happens when your conveyor belt breaks down?
When you’re in charge of a factory that ships products, then the conveyor belt is pretty much the lifeblood of your business. If you think about it, it’s all about passing along packages from point A to point B as smoothly and effortlessly as possible. But what if your conveyor belt breaks down? According to fluent conveyors, you need to take action immediately!
You are forced to stop or slow down production and start making other arrangements for material handling until you can get your conveyor belt fixed. This can cause a great deal of stress, especially if you don’t have a backup plan in place. Now you need to find a company that specializes in conveyor belts and get them out to your facilities right away. Check Fluent Conveyors website, this is the most experienced conveyors website online.
As dreadful as this may sound, but this can be all avoided by proper conveyor maintenance. Conveyor maintenance is an integral part of keeping your business running smoothly. It’s also vital to prevent accidents and injuries when a conveyor isn’t working correctly.
Maintaining Your Conveyor Belts
Conveyor belts need routine maintenance to keep them running efficiently and ensure that they are safe for operation.
Here are a few tips that can help you keep your conveyor belts in good shape:
Keep it clean: Cleaning off excess grease, dirt, oil and other debris from your conveyor belts regularly is a significant part of maintaining them properly. It will help prevent damage from occurring due to friction, heat, or water build-up on the belts, leading to potential safety issues.
Cleaning solutions that are used to clean any other part of your factory floor can be used to clean your conveyor belts as well, but use caution when doing so. Ensure that you do not use any cleaners containing acid or other chemicals that could damage the rubber or other materials used in the construction of your belts.
Schedule a Regular Inspection: It might seem obvious that a belt needs to be replaced if it is worn or damaged, but you must also take time to regularly review the other components of your system. Bearings, sprockets, pulleys and sheaves can become worn or damaged over time and will need replacing eventually if this occurs. Bearings, sprockets, pulleys and sheaves can become worn or damaged over time and will need replacing eventually if this happens.
Adjust tension regularly: When you have completed your machine inspection, look at the tensioning system. Make sure it is working correctly and not too loose or tight. One of the most critical aspects of machine maintenance is keeping the tensioning system functioning properly.
Having too little tension can result in slack or misalignment that could reduce production or cause product damage or contamination. Having too much tension can result in belt buckling and related damage and increased noise and heat within the system. Once belts are put into service, they will stretch to some degree and be tightened to restore proper tension. Professionals recommend adjusting the tension every 3-6 months, but doing so more often is better to prevent problems from arising in the first place.
Make sure that the bearings are lubricated: The lubrication of the bearings allows them to rotate freely without any friction or resistance. This ensures that there is no reduction in the life of a bearing and makes sure that there is no resistance or friction, which means better performance and longer life spans.
Check the fasteners’ condition: Checking the fasteners’ state on your conveyor belts is also crucial. Pins are attached to various points across the conveyor belt and ensure that they remain stationary while providing some flexibility in their movements. If a clasp were loose, metal fatigue would result in the long run. This could lead to cracking or other issues which weaken the conveyor belt. Make sure they’re all secured tightly, so there is no slippage or movement of any kind.
Make sure all parts are appropriately assembled: If not, this could lead to accidents during operation or damage.
If you use Belt Conveyor Systems in your business, you need to know a few things about maintaining them. A belt conveyor is a necessary part of most manufacturing, warehousing and distribution facilities. These systems are often the backbone of your facility and should be treated as such. There are a few ways to keep your belts in good working order, including regular maintenance and inspections. If you have any type of manufacturing facility, you will likely have a conveyor belt system in place.
Conveyor belt maintenance is vital to keep your system running smoothly, but it’s also important to regularly inspect the other parts of your belt drive system. Bearings, sprockets, pulleys and sheaves are all components that can wear out over time or become damaged. If any of these elements need replacing before their time, it could lead to excessive noise and vibration within your conveyor system. This, in turn, can lead to unplanned downtime as well as possible damage to other equipment.
Jeremy Axel is the founder of Fluent Conveyors, they design and manufacture conveyors for Waste and recycling industries, Manufacturing, and Distribution centers across the United States. He is also known for building trusted relationships with conveyor dealers and reseller networks and developing advanced technological processes and tools that help them do their jobs more efficiently.